Home » FAQs » How to cut solid metal clad cable?

Solid metal clad cables are commonly used in construction and electrical projects. These cables consist of solid conductors that are encased in a metal jacket, providing protection against damage and fire hazards. Cutting these cables can be a tricky task as the metal jacket is both thick and tough. In this article, we will provide a step-by-step guide on how to cut solid metal clad cables.

Tools Required:

Before we get started, let’s gather some necessary tools for cutting a solid metal clad cable. Here is a list of the tools you will need:

  1. Measuring tape
  2. Pliers
  3. Cable cutter or hacksaw
  4. Wire stripper
  5. Safety glasses

Step 1: Measure the cable

The first step in cutting a solid metal clad cable is to measure the length you require. Using a measuring tape, measure the length of the cable and mark it using a pencil or marker. Make sure to include an extra inch or two in your measurement to allow for any mistakes or errors.

Step 2: Strip the cable

Once you have measured and marked the cable, use your wire stripper to remove the insulation from the end of the cable. This will expose the wires inside, which you will need to cut later. Be careful when stripping the cable to avoid damaging the wires inside.

Step 3: Cut the metal jacket

With the wires exposed, it’s time to cut the metal jacket. You can use either a cable cutter or a hacksaw for this task. If using a cable cutter, place the cutter around the cable at the location you marked. Squeeze the handles of the cutter together to cut through the metal jacket. If using a hacksaw, carefully saw through the metal jacket following the line you marked earlier.

Step 4: Remove the cut section

Once you have cut through the metal jacket, use your pliers to bend the metal back and forth until it snaps off. Be careful not to damage the wires inside.

Step 5: Cut the wires

With the metal jacket removed, you can now cut the wires to the desired length using your cable cutter or wire stripper. Make sure to leave a little extra wire at the ends to avoid any potential damage.

Step 6: Test the cable

Before using the cable, it is important to test it to ensure that there are no issues with the wires or connections. Use a voltage tester to check that there is no voltage present in the cable. Once you have confirmed that the cable is safe to use, you are ready to go.


Cutting a solid metal clad cable requires some patience and skill, but with the right tools and techniques, it can be done without too much trouble. Remember to take your time, be careful, and always wear safety glasses when working with cables to protect your eyes from flying debris. With these steps in mind, you should be able to cut a solid metal clad cable like a pro.

Published On: 2023年5月24日Categories: ,